Making Your Company’s Operations Safe and Efficient

Operations Support

1. Operations Management

I was privileged to serve 4 years as a platform manager and Offshore Installation Manager (OIM) on Mobil's Beryl B platform in the UK sector of the North Sea. Besides being responsible for safe operations while offshore, the group of platform managers had profit and loss responsibility for the Beryl field. It wasn't an easy job, but it was extremely rewarding. I worked with some great people and made some good friends. As this was my first job in producing operations, I took the opportunity to learn from these awesome people. This experience has served me well since that time.

berylbravo

2. New Operations Development

I spent 6 years leading a team of oil & gas professionals preparing operations management manuals for a super-major's new country affiliates that were being created around the world.  This multi-year project covered both onshore and offshore locations in the United States, West Africa, Europe, and Russia. The types of operations were oil & gas field production, FPSO, pipelines, and LNG terminals. A very broad scope of topics was covered by a suite of some 50 types of operations management manuals.

3. Operations Work Management Systems

While working on new operations developments, I had the opportunity to develop a complete operations work management system, including: Permit To Work Systems, Lock-Out Tag-Out Systems, Instrument Override Permit Systems, etc.

4. Operations Auditing

While serving as an OIM for Mobil, I had the opportunity to lead the first safety management system of Mobil's new gas plant in St. Fergus, Scotland.

While serving as operations director for an engineering contractor in Houston, I assembled a team and created a process for doing an operations audit of a large oil company in Australia.

I have also served on several Pre-Startup Safety Review (PSSR) teams.

5. Professional Engineering Reviews

I have worked on a project to do a PE level review of operations manuals for a supermajor for a large production complex offshore Angola. 

Operations Support

1. Operations Management

I was privileged to serve 4 years as a platform manager and Offshore Installation Manager (OIM) on Mobil's Beryl B platform in the UK sector of the North Sea. Besides being responsible for safe operations while offshore, the group of platform managers had profit and loss responsibility for the Beryl field. It wasn't an easy job, but it was extremely rewarding. I worked with some great people and made some good friends. As this was my first job in producing operations, I took the opportunity to learn from these awesome people. This experience has served me well since that time.

berylbravo

2. New Operations Development

I spent 6 years leading a team of oil & gas professionals preparing operations management manuals for a super-major's new country affiliates that were being created around the world.  This multi-year project covered both onshore and offshore locations in the United States, West Africa, Europe, and Russia. The types of operations were oil & gas field production, FPSO, pipelines, and LNG terminals. A very broad scope of topics was covered by a suite of some 50 types of operations management manuals.

3. Operations Work Management Systems

While working on new operations developments, I had the opportunity to develop a complete operations work management system, including: Permit To Work Systems, Lock-Out Tag-Out Systems, Instrument Override Permit Systems, etc.

4. Operations Auditing

While serving as an OIM for Mobil, I had the opportunity to lead the first safety management system of Mobil's new gas plant in St. Fergus, Scotland.

While serving as operations director for an engineering contractor in Houston, I assembled a team and created a process for doing an operations audit of a large oil company in Australia.

I have also served on several Pre-Startup Safety Review (PSSR) teams.

5. Professional Engineering Reviews

I have worked on a project to do a PE level review of operations manuals for a supermajor for a large production complex offshore Angola. 

Facility Operability

You're Not Building a Facility;
You're Building a Business!

In many organizations in our industry, project goals are not aligned. Bids on lump sum tenders may invite "suboptimal" performance just to "get the contract"—unless you have very comprehensive and tight specifications on scope, quality, and operability.

I worked for 5 years helping one of the supermajors develop a project specification on "operability" for a very large lump sum contract. That operability specification was used in the contracting effort and became the framework for a series of global operability specifications that they developed.

What I Have Learned About Making Facilities Operable:

  • 1. Start Operability Early – Preliminary operating philosophies should be a part of the concept selection studies. As the project matures and passes through other "capital discipline" gates, the operating philosophy should be more robust and certain.
  • 2. Start Thinking About the Operations Organization in Pre-Feed – How many operators will be required for the process? How many people will be required for optimal maintenance and facility integrity? What will the logistics system look like and how many logistics personnel will be required? How will people be sourced and trained? What "home office" personnel will be required to support the business?
  • 3. Procurement Is the Key – In my experience, one of the early problems that occur with operability is not having operability specifications reflected and the procurement effort. Once the procurement activities start, it is very difficult to back up and correct.
  • 4. Dovetail Engineering Design With Operations Design – Include operations personnel in your "squad checks." Involve operations personnel in HAZOPs, HAZIDs, Material Handling Studies, Dropped Objects Studies...
  • 5. RAM Models – I am a firm believer in the value "reliability, availability, maintainability" (RAM) models have in evaluating various engineering and operations trade-offs. I have even used it successfully to evaluate the impact of the number of wells and the impact on allowing SDP (Simultaneous Drilling & Production) on the overall availability of an offshore development feeding a large LNG plant in the middle east.
  • 6. Include Operability Activities in the Project Budget and Schedule – This way, "operability" is not an unwelcome surprise. It also means that operability activities will be managed along with other project activities.
  • 7. Get Management Support – From both operations management and project management. Get a commitment from operations management to staff the project with suitable operations personnel—preferably those who will operate the plant.
  • 8. Get Your Project Performance Goals Right – Evaluate project success on the overall value of the business you have built not just facility cost and schedule.

Field Development Experience

1. Feasibility Engineer

I spent 3 years as a feasibility engineer in Mobil's Upstream Technology Center in Dallas, Texas. During that time, I performed numerous "scoping-level" studies on onshore and offshore exploration and producing prospects around the world. This included estimating: reservoir productivity; drilling and facility development plans, costs, and schedules; operating expenses; and abandonment costs. These studies enabled my clients in Mobil's New Exploration & Producing Ventures (NEPV) group to run economic analyses.

2. Technical Team Lead – Zafiro Discovery, Offshore Equatorial Guinea

During my tenure as a feasibility engineer for Mobil, I was appointed as the team lead for the multi-discipline technical team that was formed to bring the Zafiro prospect from discovery to first oil in 18 months. Disciplines represented in the Zafiro technical team were: geophysics, exploration geology, petrophysics, production geology, reservoir engineering, production engineering, drilling and completions engineering, subsea engineering, facilities engineering, and planning and economics. In just 6 months, the team planned, executed, and interpreted a 3D seismic program; completed a 3 well drilling and testing program using rigs of opportunity; developed a preliminary design for wells, subsea, and facilities; and proved sufficient reserves to justify field development and the creation of a new Equatorial Guinea business unit. During the following 12 months, the new Business Unit executed our plan and achieved first oil only 1 week past the target date.

3. NEPV Peer Review Team

During my tenure as a feasibility engineer for Mobil, I was appointed to sit on a peer review team for Mobil's New Exploration & Producing Ventures group. This was a group of about 10 Mobil managers and technologists who would meet monthly and be briefed on prospects. We served as a "cold eyes" team to ask questions and offer suggestions. Our review team developed a reputation for adding such value in these project reviews that we were eventually sought out by NEPV teams to review their projects.

4. Mobil World Gas Model

As a member of a team charged with developing a "World Gas Model" to help guide decision-making about potential gas opportunities., I developed unit development and operating costs for various reserve levels for all the major gas basins around the world.

5. Development Prospect, Offshore Angola

In 2008, I spent 6 months as a contractor for one of the super-majors serving as the Surface Engineering Team Lead for a development prospect offshore Angola. During that time, we evaluated various field configurations and developed a series of facility cost estimates to allow the economic analysis of development alternatives.

Project Support

I have provided support to oil and gas capital projects in several ways.

  • 1. Upstream Project Services Manager
    As Mobil's upstream project cost & services manager, I supervised all of the cost engineers, schedule engineers, contract engineers, and feasibility engineers for Mobil's upstream projects worldwide. I worked closely with project managers and business managers around the world to ensure the quality of service they were getting from my group. In addition, I was the first level of review and endorsement for cost and schedule estimates for projects that require approval by Mobil's board of directors.
  • 2. Cost & Schedule Assurance
    Based on my experience as Mobil's upstream project cost & services manager, I have had the opportunity to perform or lead several cost & schedule assurance reviews. Consider using me for a "cold eyes" review of your project.
  • 3. Probabilistic Cost Estimating
    During my tenure as Mobil's Upstream Project Cost & Services Manager, we adopted probabilistic cost estimating for capital projects. I was responsible for implementing this new technique into the upstream capital projects community. I gained experience that can be utilized for your project.
  • 4. RAM Modeling
    As the senior technologist for Drilling & Completions at Mobil's Upstream Technology Center in Dallas, I had the opportunity to spend some time in the Middle East reviewing sealed bids for wellwork for a major LNG project. During that time, the venture owners were considering cutting the number of wellhead platforms and wells by 25%. I was asked to evaluate the impact of that decision on production availability. We evaluated several RAM modelling systems, selected a vendor, and built a RAM model. During this exercise we modeled many aspects of the planned operations and were able to evaluate various operating scenarios. This demonstrated how powerful RAM modeling can be to operations design.
  • 5. Facility Operability
    Want to learn more about how facility operability can benefit your business venture?